ROOF RESTORATION & COATING

Roof Restoration & Coating Estimating Template

Complete Excel template for estimating roof coating and restoration projects. Calculate surface prep, coating coverage, repairs, and labor for silicone, acrylic, and elastomeric coating systems.

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Perfect For:

Silicone, acrylic, and elastomeric coatings
Metal, TPO, modified, and built-up roofs
Roof restoration and rejuvenation projects
Commercial and industrial buildings

Master Roof Coating & Restoration Estimates

Extend roof life and win more restoration projects with accurate coating estimates

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Precise Coverage Calculations

Calculate coating coverage rates by mil thickness and surface type. Account for primer, base coat, and top coat applications with substrate-specific absorption rates.

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Complete Surface Prep

Detailed calculations for power washing, repairs, seam treatment, and substrate preparation. Track material and labor for every prep step.

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Multi-System Support

Estimate silicone, acrylic, urethane, and elastomeric systems. Built-in coverage rates and specs for all major coating manufacturers.

What's Included in the Template

Everything you need to estimate roof coating and restoration projects

Material Calculators

  • Coating Coverage Calculator

    Gallons needed by square footage, mil thickness, and coating type (silicone, acrylic, urethane, elastomeric) with surface absorption factors

  • Primer & Base Coat Quantities

    Coverage rates for primers, base coats, and adhesion promoters based on substrate type and condition

  • Seam Treatment Materials

    Reinforcing fabric, seam tape, mastic, and caulking linear foot calculations for seam preparation and reinforcement

  • Repair Material Takeoff

    Patch materials, fasteners, adhesives, and reinforcement for substrate repairs and damage correction

  • Flashing & Detail Materials

    Detail coating, flashing treatment, termination bars, and edge sealing materials by linear foot

  • Cleaning & Prep Supplies

    Power washing chemicals, degreasers, rust inhibitors, and surface preparation materials

Labor & Production Rates

  • Surface Preparation Labor

    Power washing, cleaning, and surface prep rates per square foot by substrate type and condition

  • Repair Work Hours

    Labor for patching, fastener replacement, seam repair, and substrate damage correction

  • Coating Application Rates

    Production rates for spray, roller, and brush application by coating type and thickness

  • Seam Treatment Labor

    Linear foot rates for seam cleaning, priming, fabric installation, and seam coating

  • Equipment & Access

    Spray equipment, power washers, lifts, and safety equipment costs by project size and duration

  • Quality Control Time

    Labor for mil thickness testing, adhesion testing, and multi-coat application monitoring

Coating Systems Included

Silicone Coating

Single or multi-coat silicone systems with ponding water resistance and UV protection

Acrylic Coating

Water-based acrylic systems for metal and single-ply substrates with reflective properties

Elastomeric Coating

High-build elastomeric systems for waterproofing and crack bridging applications

Urethane Coating

Two-part urethane systems with superior abrasion resistance for high-traffic areas

Understanding Roof Coating Systems

Choose the right coating system for each substrate and application

Silicone Coatings

Premium coating option for roofs with ponding water issues. Excellent UV resistance and weather durability.

Best for: Metal roofs, TPO, modified bitumen, built-up roofs
Advantages: Ponding water resistance, long-term UV stability, self-cleaning
Warranty: Typically 10-20 years depending on mil thickness

Acrylic Coatings

Cost-effective water-based coating with excellent reflectivity and energy savings potential.

Best for: Metal roofs, spray foam, smooth surfaces without ponding
Advantages: High solar reflectance, easy cleanup, lower cost
Warranty: Typically 5-15 years with proper drainage

Elastomeric Coatings

High-build coating system ideal for aging roofs with cracks and minor damage requiring waterproofing.

Best for: Built-up roofs, modified bitumen, concrete substrates
Advantages: Crack bridging, high build, excellent waterproofing
Warranty: Typically 5-12 years depending on substrate

Urethane Coatings

Two-part coating system with superior chemical and abrasion resistance for high-traffic or industrial roofs.

Best for: Industrial roofs, high-traffic areas, chemical exposure
Advantages: Extreme durability, chemical resistance, high tensile strength
Warranty: Typically 10-20 years for industrial applications

When to Restore vs. Replace

Help your customers make the right decision for their roof

Good Candidates for Restoration

  • Roof is structurally sound with minimal wet insulation
  • Surface oxidation, weathering, or minor coating failure
  • Fastener backing out or seam issues that can be repaired
  • Metal roof rust or corrosion without structural damage
  • Building owner wants to extend roof life 10-20 years
  • Budget constraints or operational disruption concerns

Poor Candidates for Restoration

  • Widespread wet insulation or structural deck damage
  • Severe membrane shrinkage or extensive cracking
  • Metal roof with holes, severe corrosion, or panel failure
  • Inadequate drainage causing constant ponding water
  • Building code changes requiring major upgrades
  • Roof has already been restored multiple times

Cost Comparison Guide

Roof restoration typically costs 40-60% less than replacement while extending roof life by 10-20 years. The template includes cost comparison tools to help present both options to building owners.

How to Use the Template

From roof assessment to restoration bid in 5 steps

1

Assess Substrate & Select Coating System

Identify existing roof type (metal, TPO, modified, built-up) and condition. Choose coating system (silicone, acrylic, elastomeric, urethane) based on substrate and performance requirements.

2

Enter Measurements & Repair Quantities

Input total square footage, seam linear footage, and document needed repairs (patches, fasteners, damaged areas). Template calculates prep materials and repair labor automatically.

3

Calculate Coating Coverage & Materials

Select mil thickness (typically 20-60 mils) and number of coats. Template calculates primer, base coat, and top coat gallons based on coverage rates and substrate absorption.

4

Review Labor & Equipment Requirements

Template breaks down labor for power washing, repairs, seam treatment, and coating application. Includes spray equipment, power washer rentals, and access equipment costs.

5

Generate Proposal & Compare to Replacement

Export professional estimate showing restoration costs, warranty information, energy savings, and ROI analysis. Include side-by-side comparison with full replacement option.

Frequently Asked Questions

Does the template include coverage rates for different coating brands?

Yes! The template includes standard coverage rates for major coating manufacturers and allows you to customize rates based on your specific product specs and substrate conditions.

Can I estimate both restoration and replacement to compare costs?

Absolutely. The template includes a comparison section where you can show restoration costs versus tear-off and replacement, helping building owners make informed decisions.

How does the template handle different substrate types?

The template has substrate-specific sections for metal, TPO, PVC, EPDM, modified bitumen, built-up roofs, and spray foam. Each substrate has appropriate prep requirements and coverage adjustments.

Are seam treatment and reinforcement fabric calculations included?

Yes. The template calculates linear footage for seam cleaning, primer application, reinforcement fabric installation, and seam coating with material and labor breakdowns.

Can I adjust for different mil thicknesses and coat systems?

Definitely. Input your desired mil thickness (typically 20-60 mils total) and number of coats. The template automatically adjusts coverage rates and calculates material quantities for primer, base, and top coats.

Is power washing and surface preparation labor included?

Yes! The template includes labor rates for power washing, chemical cleaning, surface prep, and drying time. Equipment costs for pressure washers and cleaning supplies are also calculated.

File Format & Compatibility

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Microsoft Excel

Excel .xlsx format with formulas and protected cells

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Google Sheets Compatible

Upload to Google Sheets for cloud access and team collaboration

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Fully Customizable

Adjust all pricing, coverage rates, and formulas to match your preferred products

Who Is This Template For?

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Restoration Contractors

Specializing in roof coating and restoration as an alternative to replacement

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Commercial Roofers

Adding restoration services to complement traditional roofing installations

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Coating Applicators

Professional coating contractors needing accurate material and labor estimates

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Maintenance Companies

Building maintenance firms offering roof coating as preventive maintenance

What Restoration Contractors Are Saying

★★★★★

"The coating coverage calculator is spot-on. It accounts for substrate absorption and multiple coats - I haven't had a shortage issue since using it."

Marcus Rivera

Owner, Superior Roof Coatings

★★★★★

"Being able to show both restoration and replacement costs side-by-side has helped me win more projects. Owners appreciate the transparency."

Jennifer Chen

Commercial Estimator

★★★★★

"The seam treatment section alone is worth it. Finally, accurate calculations for fabric reinforcement and seam coating materials."

Tom Bradley

Restoration Specialist

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30-Day Money-Back Guarantee

Use the template on restoration projects. If it doesn't improve your coating estimates and win rates, we'll refund your purchase - no questions asked.

Ready to Master Roof Restoration Estimating?

Join restoration contractors using our proven coating template for accurate bids

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